压塑工艺及模具设计——上篇 塑料压制成型 第七讲 压制塑料质量控制及缺陷分析

压塑与注塑采用不同类型的塑料,前者采用热固性塑料,后者采用热塑性塑料。压塑成型工艺及模具设计是一门不断发展的综合科学,不仅随着高分子材料合成技术的提高,压塑成型设备的更新,成型工艺的成熟而改进,而且随着计算机技术,快速造型技术,数值模拟技术,数字化应用技术,智能技术等在压塑成型加工领域渗透而发展。本讲座内容主要包括:压制成型工艺及分类,压制件设计,压制模结构设计及其零件设计,压制成型设备,压制塑件质量控制及缺陷分析,压制成型模应用举例;压注成型原理及工艺过程,压注成型模具结构设计,压注成型压力的计算,压注成型设备的选择,压注塑件质量及缺陷分析,压注成型模应用举例。     

Distinct Expression Patterns of Cxcl12 in Mesenchymal Stem Cell Niches of Intact and Injured Rodent Teeth

Specific stem cell populations within dental mesenchymal tissues guarantee tooth homeostasis and regeneration throughout life. The decision between renewal and differentiation of stem cells is greatly influenced by interactions with stromal cells and extracellular matrix molecules that form the tissue specific stem cell niches. The Cxcl12 chemokine is a general marker of stromal cells and plays fundamental roles in the maintenance, mobilization and migration of stem cells. The aim of this study was to exploit Cxcl12-GFP transgenic mice to study the expression patterns of Cxcl12 in putative dental niches of intact and injured teeth. We showed that endothelial and stromal cells expressed Cxcl12 in the dental pulp tissue of both intact molars and incisors. Isolated non-endothelial Cxcl12⁺ dental pulp cells cultured in different conditions in vitro exhibited expression of both adipogenic and osteogenic markers, thus suggesting that these cells possess multipotent fates. Taken together, our results show that Cxcl12 is widely expressed in intact and injured teeth and highlight its importance as a key component of the various dental mesenchymal stem cell niches.     

Process optimization of sweet potato pulp‐based biodegradable plastics using response surface methodology

Biodegradable plastics were produced from sweet potato pulp (SPP) and cationic starch (CS) or chitosan composite (CC) by compression molding and their mechanical properties were tested. A universal testing machine, Rockwell hardness tester, and Izod impact tester were used for testing the mechanical properties (flexural strength, Rockwell hardness, and Izod strength) of the plastics. A central composite second‐order design was used to study the effects of temperature, time, and moisture content on the flexural strength, Rockwell hardness, and Izod strength of SPP/CS and SPP/CC blended plastics. The flexural strength, Rockwell hardness, and Izod strength of SPP‐based plastics was 101.1–305.9 kg/cm², R29.0–R96.7, and 0.6–3.0 kg cm cm^?2, respectively. Regression analysis predicted the optimal mechanical properties (flexural strength, Rockwell hardness, and Izod strength) to be attained with a 150–160°C temperature, 15–20‐min reaction time, and 20–23% moisture content. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 423–434, 2002     

填充聚丙烯腈复合型浆粕的摩擦/密封复合材料

本文对采用特殊加工工艺使聚丙烯腈浆粕均匀地包覆在聚丙烯腈短切纤维的表面形成的复合型浆粕在摩擦、密封材料中的应用进行了初探。结果发现，复合型浆粕用于摩擦材料中，与树脂基体间的粘合性能优异，材料强度较高，不易剥落，具有较稳定的摩擦磨损性能；用于无石棉密封橡胶板，制得的密封板均匀、有弹性、强度高、耐热。聚丙烯腈复合型浆粕取代石棉或芳纶浆粕用于增强摩擦材料、密封材料等复合材料中，具有优异的综合使用性能和加工性能，具有较高的性价比。     

Conductive Papers Containing Metallized Polyester Fibers for Electromagnetic Interference Shielding

Conductive papers were developed for preventing or reducing electromagnetic interference (EMI), and their shielding efficiency was evaluated. This type of conductive paper consists of wood pulp, synthetic pulp and metallized polyester fibers (0.5–2.0 mm long and 14 m in diameter) whose surfaces are coated with nickel alone (Ni-PET) or copper and nickel double layers (Ni-Cu-PET) by electroless plating. In this report, the effect of the characteristics of these metallized fibers, such as their conductivity, geometry and the concentration of fibers in paper, which lead to high efficiency for shielding effectiveness is discussed. For instance, one of the conductive papers (80 g/m2) which was prepared by mixing 40% Ni-Cu-PET and 60% synthetic polyethylene pulp showed over 40 dB shielding effectiveness between 10 MHz and 1 GHz.     

Comparison of the Effect of a Hydrocarbon Oil and a Terpene Tackifier on the Autohesion of Styrene-Butadiene Rubber

Blends of uncrosslinked styrene-butadiene rubber (SBR) with a terpene tackifier resin or a naphthenic oil have been characterized, and their autohesion and cohesion determined using a T-peel geometry. SBR/oil blends are homogeneous at all proportions, while SBR/resin blends, based on DSC and DMA analysis, undergo bulk phase separation at about 50% resin. However, migration of tackifier to the surface region is proposed at much lower resin contents. Compositions diluted with oil have autohesion similar to the neat SBR. This is attributed to compensating effects; although oil hastens self-bond formation by increasing chain mobility, this is nearly equally balanced by more facile chain separation during bond rupture. In short, oil-diluted compositions are soft and weak. On the other hand, SBR compositions containing small amounts of resin have high autohesion. Resin-diluted specimens deform easily at low strain, just as those containing oil, but intertwined chains of the former have greater resistance to separation, due at least in part to higher glass transition temperatures. It is proposed that autohesion is further enhanced by migration of tackifier to the surface. This causes SBR/resin compositions to be both soft and strong-a necessary condition for high autohesion.     

SBR-混凝法处理制浆中段废水

对制浆中段废水采用SBR--混凝法处理进行了研究.实验结果表明,采用非限制曝气条件比限制曝气条件CODCr去除率高;混凝处理时,混凝剂PAC和助凝剂CPAM最佳投加质量浓度分别为400mg/L和15 mg/L,混凝时pH为7;对制浆中段废水采用SBR--混凝法处理结果表明,出水CODCr总去除率在82%以上,SS总去除率在94%以上,pH为7.3～7.5,色度为22～29倍,出水基本无色无臭,完全达到GB 3544-2001所规定的排放要求,并且能完全回用.     

两极控制图在注塑瓶盖壁厚控制中的应用

针对注塑瓶盖壁厚控制的特点,介绍了统计过程控制(SPC)中的均值-极差(x-R)控制图在塑料瓶盖壁厚控制中的局限性,将两极(L-s)控制图与均值-极差控制图进行了比较,阐述了两极控制图在塑料瓶盖壁厚控制中的优越性,论述了两极控制图的构造原理和控制限计算方法,提出了两极控制图在注塑瓶盖壁厚控制中的应用,并在对两极控制图分析的基础上,对注塑成型的过程能力进行分析和改善。     

Physical characteristics of sweet potato pulp/polycaprolactone blends

Sweet potato pulp (SSP) obtained as a by‐product from starch extraction was blended with polycaprolactone (PCL) to prepare a biodegradable plastic material. In the blends, PCL was used as a reinforcing agent. The SPP/PCL blends were prepared by compression‐molding under high temperature and pressure, at different SPP/PCL ratios, and the mechanical properties of the molded specimens were tested. Matrix structure and thermal properties were measured by using a Fourier transform infrared (FTIR) spectrophotometer, scanning electron microscope (SEM), differential scanning calorimetry (DSC), and thermogravimetric analyzer (TGA). Mechanical properties (tensile and flexural properties) were also measured to find the most suitable ratio in a SSP/PCL blend. During compression molding of the SPP/PCL blends under high pressure and temperature, chemical reaction occurred between SPP and PCL, and thus, thermal stability and mechanical strength of the blends increased and water uptake decreased. Also, by increasing the PCL content in the blend, the matrix in the blend became more homogeneous, and consequently, mechanical strength of the molded specimen increased. At 7/3 or 6/4 weight ratio of SSP/PCL, water uptake of the molded specimen became substantially less than that at 8/2. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 861–866, 2004     

Method for characterization of triacylglycerols and fat-soluble vitamins in edible oils and fats by supercritical fluid chromatography

This study demonstrates the usefulness of capillary supercritical fluid chromatography (SFC) for the characterization of triacylglycerols of edible oils and fats. Triacylglycerols were separated according to the acyl carbon number and the degree of unsaturation on a 25% cyanopropyl/25% phenyl/50% methylpolysiloxane stationary phase. Valuable information concerning the triacylglycerol composition of berry oils was obtained, despite the overlapping of certain triacylglycerol peaks. Simultaneous analysis of fat-soluble vitamins and triacylglycerols is not practical by capillary SFC with flame-ionization detection because of the low concentration of naturally-occurring fat-soluble vitamins in edible oils. Therefore, higher loading of the sample, which led to overloading of triacylglycerols, was required to get reasonable peaks for fat-soluble vitamins. The method was applied to the characterization of triacylglycerols and tocopherols in sea buckthorn pulp and seed oil, and cloudberry seed oil without any sample purification prior to SFC. In addition, the stationary phase proved useful for separating the more complex mixtures of triacylglycerols found in milk fat and in fish oil.